Carbide tool grade chart. SUMITOMO ELECTRIC HARDMETAL, Grades Selection page.

Carbide tool grade chart img; High Pressure Pump Plungers. 95 90. The 22. Skip to content 48665 Structural Drive, Chesterfield Township, MI 48051-2666 %PDF-1. CVD Coating Milling. Solid Carbide End Mills. Grades have How to understand and make the most out of our Grade Tables. Below is an old chart that purports to show a valid cross referencing system. AC810P, AC820P & AC830P Grades for Steel Turning Detailed information on Grades for Milling / Milling Application Range. Please choose a Grade or Geometry to find the Kennametal equivalent. Fix-Perfect. 25 - 14. TT7100: Carbide: MT-CVD, TiN-TiCN-AI 2O3-TiN : P25-P45, M25-M40: Stainless Steel, Steel: Very tough carbide substrate base with a CVD coating. From precision finishing to roughing, find the perfect carbide insert grade to enhance wear resistance and shock resistance. N. 45 410,000 * AVAILABLE IN WIRE EDM GRADE Sinter-HIP process guaranteed Please visit our website for the latest grade specification information. CLASSIFICATION OF GRADES AND CHIP BREAKERS FOR TURNING CLASSIFICATION OF GRADES AND CHIP BREAKERS FOR TURNING Stable Cutting General Cutting Unstable Cutting Finish Cutting Light Cutting Medium Cutting Cast Iron • Ductile Cast Iron Stainless Steel Heavy Wear Fracture Long Chips Chip Jamming Fracture Cutting Area 1st Recommendation H. High Pressure Tool and Tip Tooling. The chart below shows the relationship between various tool materials, in relation with hardness on a vertical axis and toughness on a horizontal axis. C20 C2 K20 - K25 Gray Uncoated Grade for Non-Ferrous materials. KFF05 K96 K6 The Grades Wizard is an Online Calculator that tries to estimate what are the best carbide grades for a specific machining application. com We divide the grades into several "Grade Statuses": Active Main Grades - These are the primary grades of each brand. Cutting tool material application charts – Holemaking Grades for drilling from solid Walter grade designation Standard designation Material groups Application range Coating method Coating composition Indexable insert Materials with difficult example P M K N S H O 01 10 20 30 40 Preform flat blanks from H. 6 %âãÏÓ 63 0 obj > endobj xref 63 36 0000000016 00000 n 0000001339 00000 n 0000001417 00000 n 0000001541 00000 n 0000001887 00000 n 0000001960 00000 n 0000002060 00000 n 0000002158 00000 n 0000002257 00000 n 0000002356 00000 n 0000002455 00000 n 0000002553 00000 n 0000002647 00000 n 0000002741 00000 n 0000003568 00000 n 0000004426 00000 n 0000005176 00000 n 0000005372 00000 n HB-110 Excellent wear properties, micro grain size grade, general purpose cutting tool grade for all types of cutting tools, will withstand slight shock, EDM blanks C-2 C-10 K30 - K40 0. 10. ANSI Code No. 8 14. For assistance, call us at Cutting tool material application charts – Grooving (continued) Carbide Walter grade designation Standard designation Material groups Application range Coating process Coating compo­ sition Example of indexable insert P M K N S H O 01 10 20 30 40 Steel Stainless steel Cast iron NF metals Materials with difficult cutting properties Hard Coated carbide grade TN6540 has a PVD-TiAlN multilayer and is excellent for medium and heavy machining applications. i ncreasing shock resistance. Get full information on any Carbide Grade. Grade Range Chart. Our tooling is manufactured with the finest grades of carbide found in the industry. Hydro Carbide Tool Company is one of the leading manufacturers of tungsten carbide rod products in the United States. , a global leader in the blank tooling industry, was established in 1983 with the mission to deliver a superior customer experience with industry-leading custom and altered standard carbide blanks that provide consistency, reliability and advanced capabilities for your most demanding applications. KenTIP Replaceable Carbide Tip Drill. 86 400,000 GC-N101 90 10 Fine 89. Drilling Grade Charts. Mill 1. Download a catalog , log in to NOVO , or give your local cutting tool representative a call . When the customer requires different tool life, obtain coefficient values of the grade you use from the charts below. 059: Feed per Tooth(IPR). GC4230: COATED CARBIDE : C1: K25-K35: Cast Iron: Coated carbide grade for light to heavy milling of nodular cast iron. 2612 Grade 2612 combines exceptional wear resistance with extra strength to enhance tool life for drills or end mills. com Cemented Tungsten Carbide Grades for Tools, Dies, and Wear Components Kennametal Grade Name Legacy Name Grain Family Industry Classification Cobalt Content (wt. Metal cutting technical resources for manufacturing professionals, insert designation chart, insert grade range chart, manufacturing charts, manufacturing tables, manufacturing calculators, metal cutting charts, metal cutting tables, metal cutting calculators Explore our comprehensive carbide grade chart to discover the ideal grades for various applications. GC4235: CARBIDE - CVD COATED : C5-C6: P20-P45, M15-M30: Steel, Stainless Steel: CVD Coated carbide grade for roughing of steel and steel castings under favorable conditions. Ceramic Milling. P30-40, K35-45: A grade for machining steel and cast iron in unfavorable 877. Quick Order Grade Quick Order Quantity CETS Cutting Edge Tool Supply, Inc. Drilling Application Guide. For Best Results Please Call Horizon Carbide Tool for Grade Recommendations. B. Our Markets; Support. GoMill. Carbide grade is often dependent on the type of metal used: tungsten, titanium, or tantalum. M2 Tool Steel. Are you in need of a cutting tool but unsure which carbide grade to choose? Look no further. 59 425,000 GC-N121 88 12 Fine 87. We use the PMK convention that is used in most of the cutting tool catalogs. Active complimentary Grades - These are additional possibilities, either older or used for specific situations. Carbide use the same high-quality materials and state-of-the-art machining technology as the rest of our carbide blanks and preforms. The ANSI C-system lists grades of C1 through C8. 6 - 92. Indexable Milling Grade Charts. CVD Coated C5-C6-C7 Grades for Steels & Stainless at medium to high speeds. For more information on the different types of Carbide grades, or to see more articles on Tungsten Carbide and Advanced Materials, visit our Tool Material Index. The chart below offers an overview of our standard cemented carbide and specialty cermet grades. Grade K313 is an ideal substrate for the manufacture of thin-film, diamond-coated carbide tools. As a fully-integrated manufacturer, H. In addition to an overview of cutting tools, safety and precautions, information on calculation formulas, grades, product guides, troubleshooting, and standards such Innovative Carbide offer a range of proprietary grades for our tungsten carbide product to ensure our product meets your unique needs. Geometry Exotic geometries serve many functions and we can't possibly describe all the many variations out there in one article, but let's go through a few of the more common examples. ISO Inserts Calculator - Online tool for Descriptions, Dimensions and Tolerances of any ISO Turning insert. com | phone: 724-539-9701 | Fax: 724-539-8140 Grade Specifications and Application Chart Cutting Tool Blanks Cemented Tungsten Carbide Grades for Cutting Tool Blanks and Engineered Components Common Applications Kennametal Grade Name Legacy Name Grain Family Industry Classification Cobalt Content (wt. Mill 4. Please note, our Grinding Division contact numbers 724-539-3575 and 724-539-3574 have been permanently replaced. Carbide, Lewiston, Mich. OUR SERVICES; Our technical personnel can offer expert advice on product design, tungsten grade selection and wear part performance improvements. Indexable Drill Tool Selection Guide. Read more. 5% to 25%, and grain sizes to suit your application. Sandvik Coromant K10, K20, K30 K40, Carbide Grade: How to Choose the Perfect Carbide Grade For Your Cutting Tool. Size refers to the dimensions of the insert, which must fit properly in the tool holder. 01. In addition to an overview of cutting tools, safety and precautions, information on calculation formulas, grades, product guides, troubleshooting, and standards such as ISO13399 is also presented. Carbide EDM blanks are guaranteed against cracking. PVD Coating Turning Tungsten Carbide Grades with Nickel Binder GC-N061 94 6 Fine 90. Calculators, Converters, Grades by Brand, Application ranges, and cutting speeds Basic Carbide is a quality source for EDM Wire and EDM RAM Capabilities of Tungsten Carbide and Tool Steels. Inconsistent carbide-tool performance, they say, often is a reflection of workpiece-material inconsistency or machining parameters rather than of the tool itself. Engineering Fits & Tolerances; SFM to RPM; RPM to SFM; Tap Drill Sizes Charts; LEARNING Menu Toggle. For MT Grade Symbol WC Co TiC Ta(Nb)C Ni Cr3C2 Other Average Size µm Ultra-fine <1 Submicron ≤ 1 Fine 1 - 3 Medium 3 - 5 Coarse ≥ 5 Hardness HRA MT-106 94 6 2 fine 350 14. P Steel. Learn more about our most popular Dura Carb grades below. Oct 19, 2024 · Identifiable carbide inserts vary in size, grade, and coating. Including Cutting Speeds, Compatible Grades, Application Range, and more See full list on machiningdoctor. 60 89. For producers of rotary tooling, Hydro Carbide specializes in the trade marked 10% sub-micron grade Ramet1®, our fine grain carbide grade- HC-292 for diamond coating applications, C-2 and micro-grain HC-US06, HC-US10, HC-US11, Ramet 1® and HC-US16 Jun 23, 2021 · Each group features different types, commonly known as tool material grades or simply grades, tantalum carbide, and tungsten carbide. Technical Information; Services How to understand and make the most out of our Grade Tables. Tungaloy Grade Descriptions. Skip to content 48665 Structural Drive, Chesterfield Township, MI 48051-2666 Standard Rod Products. 4 General Purpose MT-206 94 6 4 medium 350 14. 5 - 89. Victory ISO Inserts are an ideal tool for any machinist searching for continuous tool life and consistent long-lasting surface finish in rough and finish turning. Our uniquely designed Dura Carb family of carbide grades improves performance and increases productivity. 95 91. 64 - 14. We have not obtained approval from each company. Flat blanks capabilities include wire EDM blocks, saw blanks, form tool blanks and rest blades. Menu. Non-Stock C23 C2-C3 K10-K20 / M20 Gray Premium C2-C3 Grade for Non-Ferrous Metals, Plastics and Non-Metals. GRADES COMPARISON TABLE CVD COATED GRADE ISO Mitsubishi Materials Kennametal Sandvik Seco Tools Iscar Sumitomo Electric Classifi- Tungaloy Kyocera Walter Ingersoll cation Symbol Turning Milling Note 1) The above table is selected from a publication. To choose the correct carbide grade for a particular application, look at the supplier's catalog or website for guidance. Carbide Insert Tools & Accessories. It is ideal for use in all steels and nodular cast irons. Gold-Flex Wide 4-Edge Extra-Wide Grooving Inserts & Holders for Wide Profile Machining A grade dedocated for machining steel in very stable conditions. To help our customers to find the grade optimized for their application, we categorized our grades into three grade series: High Performance Series Quick Order Grade Quick Order Quantity Quick Order Part Enter a Material #, Customer Material #, or Catalog # (ANSI/ISO) to quickly add products to your cart. Inscribed Circle Size: ISO Code No. as well as the materials applications they are best Aug 1, 1997 · Carbide-tool producers argue that improved production techniques and rigorous quality checks ensure a relatively consistent product. Coatings enhance performance by reducing friction and improving wear resistance. How to understand and make the most out of our Grade Tables. KSEM Replaceable Carbide Tip Information and brochures on our new or improved cutting tool grades and coatings. Cemented Carbide Composition: Made from tungsten carbide (WC) particles bonded with a metallic binder, typically cobalt (Co) or nickel (Ni). Excellent wear properties, micro grain size grade, general purpose cutting tool grade for semi-finishing and finishing, drilling, endmills, reamers, stamping dies, punches, knoves and all types of cutting tools, will withstand slight shock, EDM blanks. 0-90. We would like to show you a description here but the site won’t allow us. H. img; Standard Rod Products. When using carbide inserts, there are other accessories, which are equally fundamental in ensuring you attain the best results. 0 - 91. Carbide Grade Crossover. 00% : Titanium Carbide (TIC) N/A: Tantalum Carbide (TA) N/A: Tungsten Carbide (WC) N/A 92. 5 MT-210 90 10 4 medium 425 14. Light finishing Kennametal's Competitive Insert Conversion Guide can convert Turning, Holemaking and Indexable Milling Grades or Geometries, as well as Solid Carbide Drilling and End Milling Grades. I. To confirm current availability or place an order, please contact our Customer Service Team: E-mail: sales@hydrocarbide. 5-91. img; Services. Carbide provides optimized cemented carbide grade selection, achieving the perfect balance of hardness and toughness for fracture resistance. Plus, all the related charts and theory! CARBIDE GRADES 1 DIJET Grades for Milling Tools CX75 CX90 KT9 FZ15 FZ15 JC20003 JC20015 CARBIDE GRADES 5 Grades Comparison Chart AH120 AH3225 AH725 AH9130 AH3135 Excellent wear properties, micro grain size grade, general purpose cutting tool grade for semi-finishing and finishing, drilling, endmills, reamers, stamping dies, punches, knoves and all types of cutting tools, will withstand slight shock, EDM blanks. Detailed information on Grade Comparison Table. Slotting Cutters. %) Other Carbides TiC (Ta, Nb) C Hardness (HRA) Density (g/cm3) TRS (1000 psi) Grades for Machining Cast Irons, Non-Ferrous Alloys, Woodworking, etc. G00 – Rapid traverse; G01 – Straight Line Feed; G02 / G03 Circular Interpolation; Thread Turning – Gcode Generator; Thread Milling Grade Comparison Chart How to understand and make the most out of our Grade Tables. This combination provides both excellent toughness and chipping resistance. %) Other Threading Carbides TiC (Ta, Nb) C Hardness (HRA) Density (g/cm3) TRS Look up grade descriptions and application ranges for grades from carbide insert manufacturers [email protected] 205-942-6005 H. Common ratio: 70&ndash;97% tungsten carbide and 3&ndash;30% cobalt. The ISO classification system designates carbide grades as P, M, and K, followed by a number that further describes the qualities of the carbide. 5 90 10 91. Along with a tough CBN substrate, the coating combines wear resistance and toughness to achieve long, stable tool life even in high-efficiency and interrupted machining Cutting speed affects tool life. Carbide Grades Chart; Specific Cutting Force (KC) Charts; More Charts Menu Toggle. S. Mitsubishi’s suggests cutting speeds for 15/90-minute tool life and is based on Taylor’s equation (Relationship for tool grade, cutting conditions and tool life). Carbide grades are classified by two systems. VRR = Feed rate chart VCRR = vc rate chart Drilling depth 3 × D c 5 × D c 8 × D c Designation DC180 Supreme X·treme Evo Plus DC183 Supreme X·treme Evo 3 DC180 Supreme X·treme Evo Plus DC166 Supreme DC183 Supreme X·treme Evo 3 Standard DIN 6537 K DIN 6537 L DIN 6537 L DIN 6537 L Walter Coating/grade WJ30EZ WJ30RZ WJ30RZ WJ30UU WJ30RY These optional analytics cookies help us improve our website and your experience by, for example, remembering your preferences and monitoring your visitor behavior in order to improve our information and services offered to you. It is a molybdenum tungsten grade with excellent toughness, wear resistance and red hardness, making it preferable in applications where it is exposed to high heat condition from high machining speeds. We leverage this knowledge to help you develop the perfect tool for your application. Today, cemented carbide, coated carbide and TiC-TiN-based cermet are key tool materials in the market, as they offer a good balance of hardness and toughness. Grades indicate the hardness and toughness of the carbide, affecting its durability. com C4 01 C3 10 C2 20 C1 30 – 01 – 10 – 20 – 30 GRADES | DOUBLE-SIDED INSERTS WORKPIECE MATERIAL american national carbide delivering carbide value grade comparison chart – cvd coated grades (iso class n, s and h) iso class industry class anc grade iscar kennametal korloy kyocera mitsubishi newcomer rtw tungaloy sandvik seco carboloy stellram sumitomo valenite n c3 an3010 an3015 nc305k ne02 na02 s ku30t c2-c3 c6-c7 an3015 an3025 (click here for chart adjusted for deficient color vision) P Steel. Carbide Grades. For heavy turning. Search. SUMITOMO ELECTRIC HARDMETAL, Grades Selection page. It has a 6% cobalt binder and a 93 HRA hardness, making it an ideal material choice for cutting tools that will be used in abrasive machining applications. ). 70 g/cc: Transverse Rupture (TRS) N/A 450 ksi 450000 psi: Grain Size N/A Extra Fine : Niobium Carbide (NBC) N/A: Request Quote: K01 K01 Feb 20, 2025 · Reamer Drill Size Chart (MM/Inch) & Tolerance Chart CNC Drilling – The Perfect Collaboration Among Using Drilling, Boring, & Reaming What Is SFM in Machining – SFM Definition, Units, Formula, Calculation & SFM to RPM Washer Types, Uses, Materials & Sizes | USS vs SAE Washer Guide to Cutting Speeds and Feeds: Definition, Selection Jul 26, 2024 · By the way, some of the best carbide grades are made from carbide recycling, plus it takes 70% less energy to use recycled carbide. 0 14. Harvi. ' How to use this website and cross reference! click on video to watch an easy step by step on how to choose the right insert for your tool! Cross Ref chart 07:19:2020 Cart Very tough carbide substrate base - with a CVD coating. Technical Tips. Carbide grade is Knight believes that the proper carbide inserts grades and coatings are a necessity to ensure the highest level of quality and durability. (metric cutting edge length) by shape code letter of insert: decimal in. C7. Excellent toughness and chipping resistance. Threadmilling. M2 tool steel is the most commonly used grade of the high speed category. A 30 A 1 ISO turning Carbide/cermet Walter grade designation Standard designation Material groups Application range Coating process Cutting tool material WIDIA Competitive Insert Conversion Guide can convert Turning, Holemaking and Indexable Milling Grades or Geometries, as well as Solid Carbide Drilling and End Milling Grades. 013: Chip Discharge(in 3 /min) 57: Results: LC15TF produced a superior surface finish compared to the competitors non-coated carbide grade that generated a Oct 15, 2024 · July 09, 2024. 75” chart provides technical information on each of the grades such as grain structure, hardness, cobalt content, etc. Menu Toolmex and Palbit Carbide Grades. KDMB Ballnose. If you are not familiar with it, please read our Detailed Explanation. Cart. WIDIA manufactures a variety of turning inserts in R, S, T, V, W, C, D and L styles for ISO turning applications in steel, cast iron, stainless and high-temp alloys. C8: Precision finishing: increasing wear resistance . Nov 4, 2022 · Long story short, carbide insert selection is much easier than it once was, even though the number of cutting tool options has grown exponentially since the days of brazed carbide and HSS tool bits. This article will guide you through the process of selecting the perfect carbide grade for your specific needs. 39 - 14. Straight tungsten carbide cobalt binder grades, as well as mixed tungsten carbide grades with additives of titanium carbide to prevent galling in metal-to-metal wear Tool BXD4000R2504; Insert (Grade) XDGT1550PDFR-G04(LC15TF) Workpiece: Revolution(min-1) 5,600: Cutting Speed(SFM) 3,635: Depth of Cut(inch). ww. TN7525: CARBIDE - CVD COATED: MT-CVD-TiN-TiCN-Al203-TiN--Steel, Stainless Steel: Coated carbide grade TN7525 has an MT-CVD-TiN-TiCN-Al203-TiN coating. techmet-carbide. The application of each tungsten carbide grades is different, We offers a selection of premium quality proprietary grades to meet your specific needs. Classified as an ISO K10 grade, HB3 is a fine-grained, high-strength and wear-resistant carbide grade. 00% : Hardness (HRA) N/A 91. (Example P05-15, K25-40, etc. 1 14. Excellent wear properties, abrasion resistance, medium grade, general purpose grade for cutting tools, drills, endmills, and reamers for finishing and semi-finishing and wear parts with little impact, EDM blanks, seal rings and knives. 11040 ANSI Code No. Carbide has developed a grade selection chart to help guide customers in their decision-making regarding the appropriate grade for their application. 25” x 25. Hyperion Materials & Technologies manufactures a range of cemented tungsten carbides and cermets for insert blanks and strips. This is our strongest grade and should be used primarily where strength is Carbide Grade Selection describes the different carbide tool grades and explains how to select the proper grade for a cutting operation. Bold Type = Standard Horizon Grades and Competitive Equivalents. 7 550,000 HB-115 High wear, low to medium impact, micro grain size grade, for cutting tools, dies, knives, CARBIDE - PVD COATED: ISO range: P30: ANSI range: C5: Coating: TiAlN: Description: 'A new insert grade which is composed of a strong C5 substrate with high toughness and AP coating, TiAlN, which demonstrates high thermal shock resistance resulting in prolonged tool life. Tungsten Carbide Grade Cross Comparison Table CVD Coating Turning. 0 Metal Forming, Wear and Impact MT-212 88 12 4 medium 425 14. Account. CARBIDE kennametal. P15-30, M15-30, K15-30, S15-25: An all-around grade for machining all material types (Except non-ferous) in general conditions; S15-25: A grade dedicated for machining Superalloys in general conditions. G-Codes Menu Toggle. AC6020M, AC6030M, AC6135M & AC6145M Grades for Stainless Steel. IX. Check out our toolholder ISO designations chart for ISO designations of the usual types of indexable inserts for cutting tools chart. PVD Coating Turning CARBIDE GRADES 5 HORIZON UNCOATED CARBIDE GRADES Grade ANSI ISO Color Description C10 C1 \ C5 K40 / P40 Gray Tough Grade for small diameters or severe applications at low speeds. We have a complete line of metal cutting tool blanks in a wide selection of tungsten carbide grades with binders ranging from 5. Jan 27, 2025 · A detailed look at various grades of carbide cutting tools, focusing on their composition, properties, and applications: 1. increasing shock resistance Coated carbide grade for light to heavy machining. 5 14. 7 Ra : Density N/A 14. These optional analytics cookies help us improve our website and your experience by, for example, remembering your preferences and monitoring your visitor behavior in order to improve our information and services offered to you. Ultra-Met Grades N/A Z1 : A. These are Approximate Grade Conversions. 1st recommended grade, balancing excellent wear resistance and fracture resistance in hardened steel machining. Oct 30, 2021 · Grade Selection Charts. These grades range from 3% to 10% to meet any of your toughest wear and impact demands. most heat-resistant alloys. We regularly develop and patent new cemented carbide grades that provide tool makers with improved performance. DOWNLOAD Grade Chart. See Page 4 for More Information on Horizon Carbide Grades. BNC2125. 157: Width of Cut(inch). 7-92. 30 . img; Special Preformed Blanks. How does it work? The Calculator decides, according to the user’s input parameters, what are ideal parameters for the carbide grade (Mainly the Hardness of the substrate and coating specifications). Code N/A C1 : Cobalt (CO) N/A 8. Our company also provides improved edge wear reliability in cutting applications and superior adhesion in diamond coating applications and grades — for shank or P: Steel: M: Stainless steel: K: Grey cast iron, malleable and spheroidal iron: N: Aluminium and other non-ferrous metal: S: Special, super and titanium alloys How to understand and make the most out of our Grade Tables. KIPR. Properties: Hardness: High hardness, excellent wear resistance All your needs about Carbide Grades in one place. eppxp zdsrdm ont uyc cfx lhzyge cuiepqj rgenv bat jzr zhsc zzq tbsvzxa mxx qglgf